Computer-Aided Manufacturing

by ; ;
Edition: 3rd
Format: Paperback
Pub. Date: 2005-06-27
Publisher(s): Pearson
List Price: $239.99

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Summary

Using a strong science-based and analytical approach, this book provides a modern description of CAM from an engineering perspective to include design specification, process engineering, and production.The Third Edition ofComputer Integrated Manufacturingincludes new material on CAD drafting, 3D CAD, surface modeling, solid modeling, feature-based modeling, variational and parametric modeling, tools for PLC logic design, and kinematics of NC machines. New chapters include "Geometric Tolerancing," "Geometric Modeling," "Statistical-Based Process Engineering," "Fundamentals of Industrial Control," and "Rapid Prototyping."A valuable resource for any professional who needs to stay ahead of the latest issues and technology related to computer-aided design and manufacturing.

Table of Contents

Introduction to Manufacturing
1(15)
The Product Realization Process
3(4)
The Evolution of Product Realization
7(2)
CAM and Its Historical Development
9(4)
Organization of the Book
13(1)
Keywords
14(1)
Review Questions
15(1)
References
15(1)
Engineering Product Specification
16(38)
Engineering Design
17(1)
Design Drafting
18(13)
Tolerance Graph Analysis
31(6)
Relationship between Product and Process Tolerances
37(4)
Inspection and Measurement
41(2)
Statistical Quality Control
43(4)
Manufacturing Reliability
47(1)
Summary
48(1)
Keywords
49(1)
Review Questions
49(1)
Review Problems
50(3)
References
53(1)
Geometric Tolerancing
54(43)
Background
54(1)
Geometric Tolerances: ASME Y14.5
55(21)
Interpreting Geometric Specifications
76(4)
Multiple Part Features and Datums
80(6)
Summary
86(1)
Keywords
86(1)
Review Questions
87(1)
Review Problems
87(3)
References
90(7)
Computer-Aided Design
97(36)
Background
98(1)
A Brief History of CAD
98(2)
Design Modeling Requirements
100(2)
The Architecture of CAD
102(2)
Design Drafting
104(5)
3-D CAD and Surface Modeling
109(5)
Product Design Using Solid Models
114(6)
Feature-Based Modeling
120(3)
Variational and Parametric Modeling
123(1)
CAD Applications
124(1)
Design Data Exchange
124(4)
Summary
128(1)
Review Questions
128(1)
Review Problems
129(2)
References
131(2)
Geometric Modeling
133(51)
Background
133(1)
Basic Elements of Computer Graphics
134(10)
3-D Representations
144(3)
Curves and Curved Surfaces
147(22)
Solid Models
169(11)
Summary
180(1)
Keywords
180(1)
Review Questions
181(1)
Review Problems
181(1)
References
182(2)
Process Engineering
184(41)
Experience-Based Planning
186(3)
Process-Capability Analysis
189(6)
Basic Machining Calculations
195(14)
Process Optimization
209(11)
Concluding Remarks
220(1)
Keywords
220(1)
Review Questions
221(1)
Review Problems
221(1)
References
222(3)
Tooling and Fixturing
225(45)
Introduction
225(2)
Tool Characteristics
227(12)
Machinability of Work Materials
239(6)
Machining Operations
245(3)
Workpiece Holding Principles
248(8)
Part Setup or Orientation
256(1)
Fixturing for NC Machining
257(6)
Errors Due to Location, Clamping, and Machining
263(1)
Summary
264(1)
Keywords
264(1)
Review Questions
265(1)
Review Problems
265(1)
References
266(4)
Statistically Based Process Engineering
270(47)
Background
270(1)
Case Study
271(9)
General Methodology
280(22)
Experimental Results for Product Examples and Illustrations
302(11)
Summary
313(1)
Keywords
313(1)
Review Questions
314(1)
Review Problems
314(1)
References
315(2)
Fundamentals of Industrial Control
317(36)
Review of Control Theory
317(15)
Logic Control
332(5)
Sensors and Actuators
337(8)
Summary
345(1)
Keywords
346(1)
Review Questions
346(1)
Review Problems
347(5)
References
352(1)
Programmable Logic Controllers
353(49)
Introduction
353(5)
Relay-Device Components
358(6)
Programmable Controller Architecture
364(7)
Programming a Programmable Logic Controller
371(18)
Tools for PLC Logic Design
389(7)
Summary
396(1)
Keywords
397(1)
Review Questions
397(1)
Review Problems
397(4)
References
401(1)
Data Communication and LANs in Manufacturing
402(35)
Fundamentals of Data Communication
403(11)
Local-Area Networks
414(16)
Summary
430(1)
Keywords
431(1)
Review Questions
431(1)
Review Problems
432(2)
References
434(3)
Appendix A: A Glossary of Selected Communication Terms
434(3)
Fundamentals of Numerical Control
437(50)
Historical Development
438(2)
Principles of Numerical Control
440(2)
Classification of Numerical Control
442(3)
Numerical-Control Systems
445(4)
NC Controllers
449(4)
Kinematics of NC Machines
453(15)
Interpolation
468(10)
Axis Servo Control
478(4)
Spindle
482(1)
Summary
483(1)
Keywords
483(1)
Review Questions
484(1)
Review Problems
485(1)
References
486(1)
Numerical-Control Programming
487(66)
NC Part Programming
487(11)
Manual Part Programming
498(9)
Computer-Assisted Part Programming
507(2)
CAD Part Programming
509(8)
NC Cutter-Path Verification
517(1)
Analytical Geometry for Part Programming
518(14)
Summary
532(1)
Keywords
532(1)
Review Questions
533(5)
References
538(15)
Rapid Prototyping
553(27)
Introduction
553(3)
Rapid Prototyping Processes
556(10)
Design Modeling for Rapid Prototyping
566(9)
Choosing a System
575(2)
Summary
577(1)
Keywords
577(1)
Review Questions
577(1)
Review Problems
578(1)
References
578(2)
Industrial Robotics
580(47)
Introduction
580(14)
Power Sources, Actuators, and Transducers
594(1)
Robotics Sensors
594(1)
Robot Grippers
595(1)
Robot Safety
596(1)
Robot Programming
597(4)
Robot Applications
601(2)
Economic Considerations of Robotics Systems
603(1)
Robot Kinematics and Dynamics
604(9)
Robot-Arm Dynamics
613(2)
Computer Vision
615(4)
Summary
619(1)
Keywords
620(1)
Review Problems
620(3)
References
623(4)
Appendix A Vector Algebra
627(3)
Components of a Vector
627(1)
Magnitude of a Vector
628(1)
Multiplication of a Vector by a Scalar
628(1)
Sum of Vectors
628(1)
Unit Vectors
628(1)
Laws of Vector Algebra
628(1)
Dot or Scalar Product
628(1)
Cross or Vector Product
629(1)
Appendix B Transfer Functions and Block Diagrams
630(4)
Transfer Functions
630(1)
Block Diagrams
631(3)
Appendix C Laplace Transforms
634(3)
Definition
634(1)
Definition of the Inverse Laplace Transform
634(1)
General Properties
634(1)
Laplace Transforms
635(2)
Appendix D Z-Transforms
637(3)
Definition
637(1)
Definition of the Inverse Z-Transform
637(1)
General Properties
637(1)
Z-Transform Table
638(2)
Appendix E Numbering Systems
640(5)
Binary Number
640(1)
Octal Number
641(1)
Hexadecimal Number
642(1)
Binary-Coded-Decimal (BCD) Number
642(1)
Binary Arithmetic
643(1)
Signed and Unsigned Binary Number
643(2)
Appendix F Matlab Fundamentals
645(8)
Index 653

Excerpts

The paradigm of engineering is undergoing a major evolution throughout the world. The use of computers and the Internet has changed the way that we engineer and manufacture products. Among the recent trends in manufacturing are trends in which products are subject to a shorter product life, frequent design changes, small lot sizes, and small in-process inventory restrictions ("lean manufacturing"). The result of these trends is that today more than 90% of our products are manufactured in lots of less than 50 parts. These low lot quantities have eliminated many applications of dedicated production lines that were so effective in producing the inexpensive goods of the 1950 and 1960s. The first step the nation employed to remain competitive with our international counterparts was the application of computer-aided design (CAD) and computer-aided manufacturing (CAM) to design and manufacture sophisticated products. Today, we routinely employ CAD to design products and flexible or programmable manufacturing systems to produce low- to medium-volume batch quantities. The Internet provides us with the connection to share design, marketing, and manufacturing information. We now look toward the advent of distributed design and manufacturing using agile networkingas a means to produce products for the twenty-first century. Employing numerical control (NC) and robotics in industry offers one potential solution to many manufacturing flexibility problems. This implementation, however, brings with it a variety of other problems. Robots and NC machines are designed to be flexible, self-contained, and capable of operating in both "stand-alone" and "integrated" manufacturing environs. Integrating this hardware into manageable systems has become a major focus of machine-tool makers and industry. Individual NC machines have also been made more versatile, more precise, more rigid and durable, and faster. More complex parts can be machined with higher accuracy and in less time. Timecompressed manufacturing technologies such as NC and rapid prototyping are being used more routinely to shorten product development cycles and to produce one-of-a-kind products. The benefit of all these new technologies cannot be achieved without the "communication networks" or an understanding of how these activities fit together. Today, it is not unusual for a design made thousands of miles away to be transferred to and realized in a remote site. Part programs and control instructions are downloaded from offices to machine controllers. Shop-floor operations can also be monitored either on-site or from afar. Manufacturing equipment has become part of the supply chain; capacity and availability are parameters used in planning and control of the entire chain. Further integration of the manufacturing component with design and business systems is also a key to our manufacturing success. These communication and control issues, coupled with a variety of sensing issues, are critical to the success of flexible automation in the United States. This book focuses on the science, mathematics, and engineering of these new engineering methods. It is dedicated to making sure that the United States will remain the most efficient manufacturing nation in the world. The purpose of the book is to provide a comprehensive view of manufacturing, with a focus on design, automation, flexible automation, and the use of computers in manufacturing (CIM). Unlike other CIM books, this one attempts to provide a strong analytical science base and background in computer-aided manufacturing systems. The book is an excellent professional reference and also is an excellent text for CAM instruction. We would like to thank the reviewers who provided feedback on the several drafts of this edition: Jeanette M. Garr, Youngstown State University; Nicholas G. Odrey, Lehigh University; Gary E. Rafe, The University of Toledo; Robert P Van Til, Oakland University; and Gongyao (Jack) Zhou, Drexel University. We have also written an instructor solutions manual for this text. Copies are available either from your local Prentice Hall rep or by sending an email to engineering@prenhall.com The book is written for advanced undergraduate and graduate courses. Each chapter covers general background, fundamental principles, and applications. Unlike most other manufacturing books on the market, it includes both descriptive information and analytical models. Whenever possible, MATLAB is used in examples. We do not assume that readers have a significant background beyond basic undergraduate engineering courses. However, the book does cover a very wide range of technologies and methodologies. Readers will gain in-depth and practical knowledge in CAM technologies.

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